Gear Shaping Machine

max. wheel diameter 1000 mm︱gear width 190 mm︱max. module 7 ︱min. module 0,1 ︱distance table - lower edge of ram 450 mm︱total power requirement 6 kW︱weight of the machine ca. 5,2 t︱

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max. wheel diameter 180 mm︱gear width 45 mm︱max. module 4 ︱min. module 0,5 ︱stroke length max. 0 - 52 mm︱spindle taper innen MK 4 ︱table diameter 160 mm︱table bore diameter 75 mm︱no. of strokes 355 - 630 Hub/min︱feed range 0,008 - 0,4 mm/Hub︱dimensions of the machine ca. 2,30 x 1,50 x 2,36 m︱power capacity 6 kW︱weight of the machine ca. 2.500 kg︱

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max. wheel diameter 180 mm︱gear width 45 mm︱max. module 4 ︱min. module 0,5 ︱stroke length max. 0 - 52 mm︱spindle taper innen MK 4 ︱table diameter 160 mm︱table bore diameter 75 mm︱no. of strokes 355 - 630 Hub/min︱feed range 0,008 - 0,4 mm/Hub︱dimensions of the machine ca. 2,30 x 1,50 x 2,36 m︱power capacity 6 kW︱weight of the machine ca. 2.500 kg︱

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max. wheel diameter 1200 mm︱gear width 350 mm︱max. module 16 ︱min. module 0,5 ︱max. workpiece diameter 1400 mm︱table diameter 1200 mm︱table hole 300 mm︱control Siemens 840D Powerline︱total power requirement 75 kW︱weight of the machine ca. 24 t︱dimensions of the machine ca. 5x3x3,8 m︱

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Gleason-PFAUTER CNC gear shaping machine P 1200 S for the production of internally and externally cylindrical gears with internal and external teeth and other rolling profiles and moulds profiles and moulds that regularly occur on the cylindrical workpiece circumference and for the production of profiles in the single part process. Special version with hydraulic shaping head H1 SCOPE OF EQUIPMENT: - Basic machine P1200S, Siemens 840D Powerline (XP) - Hydraulic shaping head H1 - Signal light (3-colour) - Extended software for fault diagnosis - Telephone diagnosis system - Chip disposal through table bore - Set of adjusting wedges - Monitoring devices - Warm-up programme - Network connection (Ethernet) - 19" flat control panel OP 015A - Offline version "dialogue programming - Vapour separator make "3nine" type KLARA - Machine installation under floor - Rinsing gun - Mounting device - Cutting wheel holder ( 3 pieces ) - Cutting wheel holder for sheep cutting wheels - Cutting wheel holder for sheep cutting wheels - Special cutting wheel holder - Preparation for retrofitting paper belt filter system - Measuring device for machine P 1200 S - Clamping base body - BDE/MDE interface in the machine control cabinet Modification of vapour separator make "3nine" type Klara type EMMA Working range and technical data: Nominal workpiece diameter External toothing. . . . . . . . 1.200 mm Internal gearing. . . . . . . . 1.200 mm Largest workpiece circulation Ø without counter stand... 1.400 mm Nominal machine module approx. - with hydraulic impact head H1... 16 mm Shaping spindle stroke rate range - with hydraulic shaping head H1 max. 80 min-1 Largest toothing width - with hydraulic shaping head H1... 350 mm Smallest pitch height of the hydrostatic screw guide - with hydraulic shaping head H1... 850 mm Smallest/largest distance between tool and workpiece axis - with hydraulic shaping head H1... 0 - 750 mm Axial slide adjustment range - with hydraulic shaping head H1... 1.100 mm Lowest shaping spindle position above table with hydraulic shaping head H1 ** with upper position Shaping stroke... 560 mm Column side offset range - with hydraulic pusher head H1... +/- 50 mm Mould mounting cone - with hydraulic shaping head H1 - HSK-80(hollow shank taper according to DIN 69063) Workpiece with external gearing: - Module max. 16 mm, - max. toothing width 350 mm, - max. external Ø 1.200 mm, Workpiece with internal gearing: - Module max. 16 mm, - max. toothing width 350 mm, - max. circulation Ø 1.400 mm, - max. internal Ø 1.200 mm, - max. shaping wheel Ø 260 mm, - Mounting in shaping spindle HSK-80, - Slide travel; X/Y/Z- 750 /100 / 1.100 mm, Workpiece table: - Outer Ø 1.200 mm, - bore 300 mm, - max. load 150 kN, - Cooling unit, Küma, type OWT600-3KK, year 2008, - Hydraulic unit, manufactured by Parka, - Centrifuge, made by Steimel, - Air filter, Indusa, type EL4001NTDASECL/O, version AOO, max. air capacity 4.000 m³/h

max. wheel diameter 130 mm︱gear width 25 mm︱max. module 4 ︱min. module 0,5 ︱Control Siemens 840 D︱strokes - infinitely variable 500-2500 Hub/min︱stroke 30 mm︱work-spindle diameter 85 mm︱total power requirement 49 kW︱weight of the machine ca. 11,5 t︱dimensions of the machine ca. 6,4x4,5x4,4 m︱

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Counterhold without center hydraulically operated counter arm and Linear guides. For automatic ring loader, with 4 stations

max. wheel diameter 300/400 mm︱gear width 70 mm︱max. module 6 ︱min. module 0,5 ︱total power requirement 50 kVA︱weight of the machine ca. 7,4 t︱

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max. wheel diameter 420 mm︱gear width 120 mm︱max. module 8 ︱min. module 0,5 ︱control BWO CNC︱no. of strokes 32-800 Hub/min︱total power requirement 50 kW︱weight of the machine ca. 9 t︱dimensions of the machine ca. 5,3 x 3,9 x 3,4 m︱

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Machines increase 100 mm intermediate plate automatic Hublageverstellung automatic Hublängeverstellung 5 axis controlled machine BWO last type C, D, X, Z, L axes are CNC

max. wheel diameter 150 mm︱gear width 42 mm︱max. module 3 ︱min. module 0,5 ︱total power requirement 10 kW︱weight of the machine ca. 6 t︱

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External gears, max. Ø 150 mm (or more) Internal gears, max workpiece Ø, approx. 280 mm Gear width, max. 42 mm Module, max. 0.5 - 3 Length of stroke 0 - 50 mm Adjustment of stroke 0 - 70 mm Distance between shaper spindle and body of machine 250 mm Spindle internal table, approx. 45 mm Strokes, roughing / finishing 450 - 1,250 / 2,500 / min Table Ø 250 mm Table bore 100 mm Distance between table and shaper head, approx. 320 mm Axial travel of workpiece slide, approx. 285 mm Feed range, tooth depth 0.01 - 0.063 mm/stroke Rotary feed 0.125 - 3,150 mm/stroke Total electrical load, approx. 10 kW - 380 V - 50 Hz Weight 6,000 kg Accessories / Special Features * Built-in hydrostatic straight guide. * Built-in raiser plate for raising the shaper head 130 mm. * Hydraulic counter bracket (height-adjustable tailstock, approx. 150 mm) and hydraulic universal workpiece clamping device in the table for workpieces with length of up to approx. 400 mm, probably more by reversing the tailstock. * Automatic change of number of strokes and automatic feed change for roughing and finishing work, in up to 7 steps. * Automatic and motor-driven shaper stroke fixing in the upper position after work is finished. * Separate switch and control cabinet. * Separate hydraulic unit. * Coolant equipment with chip conveyor and chip collection. * Vibration elements. * Various change gears. * Holders for shaper tools. * Completely covered working area, etc. Condition : Good. Machine can be inspected under power. Delivery : Ex stock, as inspected. Payment : Net, after conclusion of contract. Thank you for your interest. We always have a good selection of gear machines available. Please let us know what you need.

max. wheel diameter 400 mm︱gear width 75 mm︱max. module 0,5 ︱min. module 60 ︱total power requirement 25 kW︱weight of the machine ca. 7 t︱dimensions of the machine ca. m︱

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L O R E N Z (Germany) High Performance Automatic Gear Shaper Model LS 400 Year 1975 Serial No. 12 592 _________________________________________________________________________________ External gear, max. Ø 400 mm (possibly larger) Internal gear dia. 350 mm Gear width, max. 75 mm Module range 0.5 - 6 Length of stroke 82 mm Adjustment of stroke position 0 - 100 mm Distance between shaper spindle and machine body 250 mm Spindle taper MK 5 No. of strokes, roughing/finishing process 118 - 1,000 per min Table size 400 mm Table bore 125 mm Mounting height between table and shaper head 190 / 290 mm Axial travel of tool slide, approx. 295 mm No. of teeth, approx. 12-150 Feed range, tooth depth 0.01 - 0.063 mm/stroke Feed range, rotary feed by Tool-Ø 125 0.125 - 3.15 mm/stroke Spindle drive, approx. 19 kW Total electrical load, approx. 25 kW - 380 V - 50 Hz Weight 7,000 kg Accessories / Special Features * Hydrostatic straight guides with separate hydraulic aggregate. * Built-in raiser plate approx. 100 mm to increase height of shaper head. * Hydraulic universal workpiece clamping device built by RINGSPANN to clamp ring shaped workpieces on the inner diameter with various inserts to accommodate different workpiece diameters. * Stepless Regulation of number of strokes for improving roughing and finishing process * Automatic changeover of number of strokes, and automatic feed changeover for roughing and finishing work in up to 3 cuts. * Automatic and motor-driven fixing of shaping stroke in the upper position after work is finished. * Separate switch and control cabinet. Two-hand start. * Coolant equipment with magnetic chip conveyor and chip collection container. * Various change gears, shaping tool holders, etc. Condition : Satisfactory to Good. Machine can be inspected under power. Delivery : Ex stock, as inspected. Payment : Net, after conclusion of contract. Thank you for your interest. We always have a good selection of gear machines on stock. Please let us know what you need.

max. wheel diameter 400 mm︱gear width 75 mm︱max. module 0,5 ︱min. module 6 ︱total power requirement 25 kW︱weight of the machine ca. 7000 kg︱dimensions of the machine ca. m︱

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max. wheel diameter 265 mm︱gear width 45 mm︱max. module 4 ︱min. module 0,3 ︱max. workpiece diameter 300 mm︱stroke length max. 0-50 mm︱stroke position adjustment 25 mm︱distance work spindle /surface of the table 170/245 mm︱spindle taper innen MK 4 ︱table-size 180 mm︱table hole 95/75 mm︱strokes per minute 450 - 840 ︱total power requirement 10 kW︱weight of the machine ca. 5200 kg︱dimensions of the machine ca. m︱ ︱ ︱ ︱ ︱ ︱

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Max. gear Æ (external) approx. 265 mm Max. workpiece Æ for internal gears 300 mm Max. gear width 45 mm Module range 0.3 - 4 Length of stroke 0 - 50 mm Adjustment of length of stroke 25 mm Distance between table and spindle, min./max. 170/245 mm Spindle taper (external 90 / internal 50) MT 4 Table size 180 mm Table bore 95 / 75 mm Table travel, cross, approx. 175 mm Number of strokes, infinitely variable 450 - 840 /min Feed range 0.09 - 0.6 mm/stroke Rotary feed, strokes per cutter revolution 2,722 - 681 Total electrical load 10 kW - 380 V - 50 Hz Weight 5,200 kg Accessories / Special Features * Selection switch for various working programmes, and for manual control. * Multi-cut device for roughing, finishing and sparkout, via presettable micrometer screws. * Hydraulic workpiece external clamping device mounted on table, for internal gears (a sort of collet chuck). * Separate switch cabinet. * Separate hydraulic unit. * Hydrostatic straight guide, with cooling aggregate for the hydrostatic pressure oil, separate. * Lateral table adjustment ensures optimal ram lift from workpiece. * Infinitely variable number of strokes via DC motor. * Built-on coolant device. * Presettable impulse counter for switching off table after every cut. With digital display. * Various change gears.