Gear Shaping Machine

max. wheel diameter 1200 mm︱gear width 350 mm︱max. module 16 ︱min. module 0,5 ︱max. workpiece diameter 1400 mm︱table diameter 1200 mm︱table hole 300 mm︱control Siemens 840D Powerline︱total power requirement 75 kW︱weight of the machine ca. 24 t︱dimensions of the machine ca. 5x3x3,8 m︱

---

Gleason-PFAUTER CNC gear shaping machine P 1200 S for the production of internally and externally cylindrical gears with internal and external teeth and other rolling profiles and moulds profiles and moulds that regularly occur on the cylindrical workpiece circumference and for the production of profiles in the single part process. Special version with hydraulic shaping head H1 SCOPE OF EQUIPMENT: - Basic machine P1200S, Siemens 840D Powerline (XP) - Hydraulic shaping head H1 - Signal light (3-colour) - Extended software for fault diagnosis - Telephone diagnosis system - Chip disposal through table bore - Set of adjusting wedges - Monitoring devices - Warm-up programme - Network connection (Ethernet) - 19" flat control panel OP 015A - Offline version "dialogue programming - Vapour separator make "3nine" type KLARA - Machine installation under floor - Rinsing gun - Mounting device - Cutting wheel holder ( 3 pieces ) - Cutting wheel holder for sheep cutting wheels - Cutting wheel holder for sheep cutting wheels - Special cutting wheel holder - Preparation for retrofitting paper belt filter system - Measuring device for machine P 1200 S - Clamping base body - BDE/MDE interface in the machine control cabinet Modification of vapour separator make "3nine" type Klara type EMMA Working range and technical data: Nominal workpiece diameter External toothing. . . . . . . . 1.200 mm Internal gearing. . . . . . . . 1.200 mm Largest workpiece circulation Ø without counter stand... 1.400 mm Nominal machine module approx. - with hydraulic impact head H1... 16 mm Shaping spindle stroke rate range - with hydraulic shaping head H1 max. 80 min-1 Largest toothing width - with hydraulic shaping head H1... 350 mm Smallest pitch height of the hydrostatic screw guide - with hydraulic shaping head H1... 850 mm Smallest/largest distance between tool and workpiece axis - with hydraulic shaping head H1... 0 - 750 mm Axial slide adjustment range - with hydraulic shaping head H1... 1.100 mm Lowest shaping spindle position above table with hydraulic shaping head H1 ** with upper position Shaping stroke... 560 mm Column side offset range - with hydraulic pusher head H1... +/- 50 mm Mould mounting cone - with hydraulic shaping head H1 - HSK-80(hollow shank taper according to DIN 69063) Workpiece with external gearing: - Module max. 16 mm, - max. toothing width 350 mm, - max. external Ø 1.200 mm, Workpiece with internal gearing: - Module max. 16 mm, - max. toothing width 350 mm, - max. circulation Ø 1.400 mm, - max. internal Ø 1.200 mm, - max. shaping wheel Ø 260 mm, - Mounting in shaping spindle HSK-80, - Slide travel; X/Y/Z- 750 /100 / 1.100 mm, Workpiece table: - Outer Ø 1.200 mm, - bore 300 mm, - max. load 150 kN, - Cooling unit, Küma, type OWT600-3KK, year 2008, - Hydraulic unit, manufactured by Parka, - Centrifuge, made by Steimel, - Air filter, Indusa, type EL4001NTDASECL/O, version AOO, max. air capacity 4.000 m³/h

max. wheel diameter 1200 mm︱gear width 350 mm︱max. module 16 ︱control Sinumerik 840 D ︱max. swing diameter 1400 mm︱max. table load 15000 kg︱table bore diameter 300 mm︱table diameter 1200 mm︱total power requirement 150 kW︱weight of the machine ca. 24 t︱dimensions of the machine ca. m︱

---

Workpiece with external gearing Largest modulus (in steel with approx. 600N/mm²) 16 mm - Maximum gear width 350 mm - Largest outside diameter 1. 200 mm Workpiece with internal gearing Largest modulu (in steel with approx. 600N/mm²) 16 mm - Maximum gear width 350 mm - Maximum swing diameter 1. 400 mm - Maximum inner diameter 1. 200 mm Tool - Maximum impeller diameter 260 mm - Stroke length 50 mm – 380 mm Equipment/Accessoires: Special version with hydraulic cutting head H1 workpiece diameter: External gears 1. 200 mm Internal gears 1. 200 mm Largest workpiece swing diameter - without steady rest 1. 400 mm Oil mist exhauster „3nine“ type KLARA Cutting wheel holder (3 pieces) Measuring device for machine P 1. 200 S